The PIP-Watch is a battery-powered device that will be continuously on, hence the average power consumption is one of the most important engineering aspects.
In this post I will go through two simple steps of optimizing CPU power – sleep modes and lowering the clock frequency. In a next separate post we will look into Bluetooth module power.
The printed circuit boards for PIP-Watch Zero came from Pragoboard fab on Friday 12 Sept. I ordered three pieces because the cost is practically identical as for two or one.
On Saturday I assembled one board, and on Sunday I tested it and started working on firmware. I had some problems with PLL in the microcontroller – the CPU hard-resetted the instant the PLL was enabled. Eventually I found a bad solder joint on one of the CPU’s power supply pins.
So far I tested the CPU & JTAG, the eInk EPD display, Bluetooth modem access (but not the BT communication itself), and LEDs. I had issues with bad solder joints (both shorts and cold joints) because the PCB footprint for the CPU (the LQFP64 package) was apparently designed for the reflow process, and it is not suitable for hand soldering. Silly KiCAD libraries!
Measuring crystal frequencies:
Schematic [PDF], BOM, and PCB layout for my PIP-Watch “Zero” was completed during this week. Layout data was sent to a local PCB fab – pragoboard.cz. The board should be ready and shipped during the next week.
The PCB is is 80mm*35mm. The top side is dedicated to the EPD display, battery (underneath the display), 3 push-buttons and 4 LEDs. The bottom side carries all the main electronics – processor, bluetooth modem, display driver, and power source.
All design files are in the project repository.
In my previous homebrew projects I did not use any operating system in the embedded processors. Software was programmed on a bare-metal hardware. In my Talking Clock project I created a simple cooperative event-processing abstraction layer, but it was very limited.
GDE021A1 is a graphics display with a resolution 172×72 pixels, each pixel is 2 bits deep (4 shades of grey). The display has an internal controller SSD1606 with a framebuffer. The framebuffer size is 172*72*2/8=3096 Bytes. When the display is powered up, the system processor sends initialization sequence that first sets up controller’s internal registers (the controller SSD1606 is fairly generic) and then sends new framebuffer content. The display controller then autonomously pushes the framebuffer contents to the physical screen.
The display controller can be configured to orient the framebuffer almost any way. I configured it into a landscape mode, with the X-axis going right and the Y-axis down, as shown on the photo.
Today I have managed to get the GDE021A1 ePaper display (EPD) working! I used my minimal EPD-Driver board, which implements a flat-flex cable connector and a booster circuit for the display. The booster generates high voltages needed for display operation (around +-25V). The display is driven by STM32F101 Cortex-M3 CPU, mounted on a universal PCB. The picture below depicts my workbench setup (click to see a full-size image):
In my PIP-Watch project I will use a Li-On battery to provide power. Li-On batteries are easy to use in hobby projects: they are light, small, with high capacity, and they come in variety of sizes. Most (not all) Li-On batteries have nominal voltage 3.7V, hence you can directly power your standard 3.3V digital logic directly, using only a simple low-drop linear regulator (e.g. LD59015).
For my first experiments I chose Nokia BL-4C Li-On battery. It’s nominal voltage is 3.7V, charging (maximal) voltage is 4.2V, the capacity is 860mAh.
Today I tried pairing my UART-to-Bluetooth adapter to a Nexus 7 tablet to see how it works. On the tablet I used BlueTerm, an open-source terminal emulator for communicating with any serial device using a bluetooth serial adapter.
I connected my Bluetooth adapter through a USB/UART adapter to a PC. On the PC in a terminal emulator the following sequence of commands is sent to the BT adapter:
/// at*agln="PIP-Watch",0 at*agfp="1234",0 at*addm
The three slashes are an escape sequence to put the adapter into the AT-mode. Then we set BT device name and a PIN. Finally we exit the AT-mode, entering data mode. The adapter now awaits BT connections.
On a tablet or phone we search for BT devices in the vicinity. The BT module should appear in the list, and we pair the tablet with it. Android may ask for a PIN number, which is 1234. After pairing it is possible to connect to the adapter using, for instance, the BlueTerm app in android.
On a slightly separate note, I also tried creating my first Android app. I just followed a tutorial on developer.android.com and everything worked just fine, even thou I am running ‘bleeding-edge’ Fedora 20 on the PC. The only problem was with access permissions to an android device in Linux. The adb (android debug server) reported error “(?????? no permissions)”, but this post on stackoverflow.com solves the issue.
- How to Develop Simple Bluetooth Android Application To Control A Robot Remote
- Amarino: Android meets Arduino
Mechanical drawing of my EPD ePaper display GDE021A1 is shown below. Signals to the display are connected via a 24-pin flex flat cable. The pitch between pins is only 0.5mm. A suitable matching connector is MOLEX 52435-2471 FPC RCPT 24PIN 1ROW.
On Thursday I tried soldering thin wires directly on the MOLEX connector I got from Farnell. However, my attempt was very naïve because the pitch between pins on the connector is only 0.5mm. So I failed.
As the second attempt I designed a small prototyping PCB board to hold the 24-pin MOLEX FPC (0.5mm) connector for EPD display and a standard 24-pin header (2.54mm pitch). The PCB connects all MOLEX signals to the header. The board also includes all capacitors, a power transistor, a coil and diodes for switching/mode power supply to power the display. The circuit is copied from the display’s datasheet.
The scheme for the PCB board is in this PDF file, and the PCB layout is shown in the picture below. The dimensions of the board are 42x38mm.
On Friday I sent the PCB to OSH Park for manufacture. As this is my first order in that company I am quite interested how it will turn out. I hope to get the board in about a week or two.
As usual, schematic and layout for the prototyping board in KiCad format are in the project repository.
UPDATE: The boards arrived on June 11, so it took full 3 weeks.